Industry Applications

Deep into eight industry scenarios, providing end-to-end RFID solutions

AGV/RGV Upgrade with Smart Brain! FineJoin RFID Doubles Logistics Production Efficiency

AGV/RGV Upgrade with Smart Brain! FineJoin RFID Doubles Logistics Production Efficiency

Definition

AGV is an Automated Guided Vehicle, equipped with electromagnetic or optical automatic guidance devices, that can travel along prescribed guidance paths, featuring safety protection and various transfer functions. The path of an AGV can be flexibly changed according to warehouse storage requirements and production processes, making it suitable for e-commerce warehousing and manufacturing scenarios.

RGV is a Rail Guided Vehicle, also known as a shuttle cart, suitable for high-density warehouses. The RGV channel can be designed to any length, increasing overall warehouse storage capacity, and operates without forklifts entering the aisle, enhancing safety. RGV is typically automatically connected to other logistics systems such as inbound/outbound stations, buffer stations, conveyors, elevators, and robots.

"The AGV keeps going off track in the workshop," "Materials are found by shouting," "Labor costs are rising uncontrollably"—these headaches in logistics warehouses and production workshops are dragging down efficiency. Labor costs are rising year by year, manual handling is slow and error-prone; traditional AGVs rely on magnetic strips and QR codes for navigation, so changing the production line requires relaying, hindering flexible production; material status is like a "black box," taking time to find and count items, with frequent wrong or missed shipments. Precision industries like semiconductors can suffer huge losses with the slightest mistake.

Under the wave of Industry 4.0 and "Made in China 2025," "unmanned and intelligent" is no longer a choice but a survival issue. When AGV/RGV meets RFID technology, the industry's pain points finally have a solution—Shanghai FineJoin, with 19 years of RFID technology expertise, equips AGV/RGV with a "smart brain."

More than just a "handler," it's a "smart execution unit"

Many enterprises' AGV/RGV remain at the primary stage of "running along fixed routes." FineJoin's core logic is to use RFID technology as the "sensory nerves" of AGV/RGV, constructing a full-process intelligent network from "perception-decision-execution-traceability."

Simply put, install RFID readers on the AGV/RGV and attach dedicated RFID tags on the ground, tracks, shelves, or materials. These tags act like "smart signposts + information cards." When the AGV/RGV "reads" them, it knows where it is and what to do, and can also transmit material information back to the system in real time. With standard industrial communication protocols, it seamlessly integrates with existing systems without needing modifications.

Core Application Scenarios

1. HF RFID: Accurate identification of loaded pallets on transport robots

Using industrial-grade HF read/write devices for reliable identification of material totes, the FineJoin HF-RFID D16 series read/write device features a compact design that can be easily mounted on top of the transport cart to detect RFID tags at the bottom of the bins. The maximum reading range of the HF device is 120 mm, ensuring only the associated tags on the carrier are detected, significantly reducing the risk of material distribution errors and ensuring correct material flow in production.

2. RFID: Safe positioning

An RFID reader is installed on the bottom of the AGV. Industrial RFID tags FN-HT712/HT713 embedded in the ground or storage locations help achieve precise AGV positioning—they pre-store commands like "turn," "stop," and "unload." After the control center issues a command, the AGV automatically reads the "RFID landmark card" during operation. The PLC system parses the command and precisely controls the action while transmitting real-time operational status back to the backend, ensuring full transparency.

RGV operation follows the same logic as AGV but is more adapted for track scenarios. The reader on the bottom of the RGV can read anti-metal RFID tags HT713 on metal tracks, instantly determining "where I am and what to do," meeting precise transfer needs in industrial scenarios such as cross-zone material distribution and warehouse shelf docking.

Value of RFID Application

1. Centimeter-level positioning, never veering off course

By installing RFID electronic tags at landmarks and track nodes, the AGV/RGV accurately reads position information as it passes, achieving centimeter-level accuracy. Compared to inertial or ultrasonic positioning, it has a simpler structure and lower cost. Even in poor lighting or obstructed environments, it maintains stable recognition, avoiding redundant operations and path deviations.

2. Multi-vehicle coordination without "traffic jams," task priorities adjustable at will

The control center can see the positions and statuses of all AGVs/RGVs in real time, so multiple carts can operate simultaneously without collisions—the system dynamically optimizes routes and automatically avoids congestion. By setting "high priority" tags for urgent orders, the cart instantly adjusts its task queue to accurately align materials with the production line, ideal for high-mix, low-volume flexible production.

3. Stable in harsh environments, running 24/7

No manual intervention required; resistant to dust, oil, and high temperatures, with maximum anti-interference capability. Industrial-grade RFID readers (D1604/D1606R series) read at speeds over 2 m/s, ensuring no missed or incorrect reads even when the AGV is moving fast, guaranteeing precise and reliable handling every time.

What bosses care about most: How much money saved? How much efficiency gained?

  • Efficiency doubled: AGV/RGV operate 24/7, directly increasing handling efficiency by 40%; after route optimization, transport time is reduced by 30%, accelerating production tempo.
  • Cost reduction: Unmanned mode reduces labor costs by 70%, and also avoids material losses caused by worker errors. Over the long term, the savings are substantial.
  • Worry-free management: Material positioning accuracy 99.5%, BOM and production plan synchronization, 100% material matching accuracy—no more headaches over wrong or missed shipments, full transparency and control.
  • Flexible expansion: Tags and readers are highly adaptable; companies can expand capacity or change business models without major overhauls, minimizing upgrade costs.

    • Robust hardware: Confidence from 19 years of technology accumulation

    Good solutions rely on good hardware. Each core product from FineJoin is purpose-built:

    D1604/D1606 RFID Reader

    Universal model for AGV/RGV, supports multiple industrial communication protocols, easy integration. Built-in auto-tuning circuit, strong anti-interference, accurate reading from 5-10 cm, speed over 2 m/s, rock-solid.

    HT712 RFID Tag

    Designed for AGV ground/non-metal storage locations, resistant to abrasion and chemicals, data rewritable over 100,000 times.

    HT713 RFID Tag

    Exclusive for RGV metal tracks, resistant to high temperatures, anti-metal, waterproof and dustproof, providing "super long battery life" in harsh industrial environments.

    Selection logic is simple: choose hardware based on scene. Readers ensure compatibility and stable performance; tags are picked based on installation environment characteristics, ensuring plug-and-play across all scenarios.

    With 19 years of deep involvement in RFID, FineJoin Technology is no longer just a "hardware supplier" but a "partner" in enterprises' intelligent transformation. From e-commerce logistics, flexible manufacturing, to semiconductors and agricultural automation, we use technology to deeply integrate RFID with AGV/RGV, MES, WMS and other systems, helping enterprises reduce costs, increase efficiency, and realize unmanned operations.

    Is your workshop still being held back by inefficient handling? Want to know how much cost you can save by equipping AGV/RGV with RFID? Click "Contact Us" below, and FineJoin's dedicated consultants will customize a solution for you, making your intelligent transformation a smoother journey!

    Shanghai FineJoin Smart Technology Co., Ltd.Hotline: 4000-56-5516 | Website: www.fn-tech.com

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    FAQ

    In smart manufacturing, RFID is used for process tracking, tool management and production error-proofing. Fuen's HF and LF industrial readers are installed at production stations to read tags on trays and carriers in real time, automatically recording process steps and verifying parameters to prevent wrong material or sequence. Typical applications include PV ingot factory process management, automotive body tracking and non-standard automated inspection lines.
    RFID enables automatic inbound registration, outbound verification and real-time inventory. Fuen's UHF readers with gate portals (G15) batch-read tags as goods pass through without individual scanning. Combined with forklift retrofit solutions, location updates are completed during handling. Fuen has successfully implemented forklift RFID retrofit projects for Shen International Logistics Port, improving inbound efficiency by over 60%.
    RFID upgrades manual one-by-one verification to batch automatic inventory, significantly reducing missed inspection rates and labor costs. Fuen's mobile engineering vehicle tool management solution uses handheld terminals for full-vehicle inventory in one scan — 10 seconds versus 1 hour manually. In power grid asset lifecycle management, RFID tags attached to equipment enable full-process tracking from procurement to deployment to retirement.
    RFID anti-counterfeiting uses encrypted electronic tags on products combined with backend databases for item-level full-chain traceability. Fuen's fragile anti-transfer tag (UT203) is destroyed once removed, preventing tag reuse. Typical applications include live pig supply chain tracing and pharmaceutical anti-counterfeiting systems, providing full visibility from production through distribution to end consumption.
    RFID enables rapid receiving, smart inventory and anti-theft management in chain retail. Handheld terminals batch-scan inbound goods, completing full-store inventory in minutes. Fuen's clothing store solution combines HF tags and UHF handhelds for full-chain visibility from distribution center to store shelf, improving inventory accuracy to over 99%.
    RFID in smart cities mainly applies to vehicle management and public safety. Fuen's intelligent vehicle positioning and speed measurement system uses active tags for long-range identification and speed detection; e-bike anti-theft solutions track tagged vehicles via intersection readers for rapid recovery; parking management enables non-stop passage and automatic billing. These solutions are deployed in multiple cities.